FRICO Tire-tyres suppliers in thailand
At FRICO Tire Factory, we always adhere to the concept of “pursuing excellence and quality first”. We adopt industry-leading production technology, including intelligent production systems. By introducing intelligent production, we take production efficiency to a new level while ensuring product consistency and high quality
Currently, FRICO produces four sizes and four patterns in Thailand: 295/80R22.5 275/80R22.5 215/75R17.5 235/75R17.5. Basically covering most of the models required by the Brazilian market. For the model 295/80R22.5, which is the main demand in the Brazilian market, mass production has now begun.
Intelligent manufacturing is the best way to improve production efficiency.
Since the beginning of the 21st century, the construction and improvement of information technology has effectively enriched the means of production in the industrial field, improved product manufacturing and control capabilities in the industrial field, and has become an important driving force for tyres suppliers in thailand industrial change in the new era.
The first appearance of smart manufacturing at a strategic level was the term “Industry 4.0” mentioned at the 2013 Hannover Industrial Fair in Germany. Its meaning is to use networked physical systems and the Internet of Things as the technical basis to enhance the intelligence level of the manufacturing industry. , establish smart factories with adaptability, resource efficiency and genetic engineering, and integrate customers and business partners in business processes and value processes. This plays an important guiding role in improving the capabilities of truck tire manufacturers in Thailand.
Following “Industry 4.0”, China, the United States and other countries have also proposed corresponding concepts such as “Made in China 2025” and “Industrial Internet” to keep up with the pace of productivity development in the 21st century. Also the thailand tyre factory.
Compared with previous production solutions, Industry 4.0 is more integrated, has richer data, and requires less labor.
Compared with traditional factory production lines, the Industry 4.0 solution connects the detection and control of assembly line equipment, storage of material inventory, and management of public works through industrial software and a large number of sensors, and aggregates them into the central control room for data analysis, combined with computer algorithms. Processing and decision-making, reducing the link and time of manual monitoring and decision-making in the factory.
With the chemical and building materials factory solutions provided on the official website of Zhongkong Technology (688777.SH), Industry 4.0 technology can cover a series of production processes such as production control, safety and environmental protection, energy management, supply chain management and asset management.
For example, Industry 4.0 solutions in the chemical production process can optimize the operating parameters of petrochemical and chemical main equipment, drive the generation of operation case libraries based on historical data, and use model identification, model predictive control and self-correction, nonlinear neural network regression, and expert knowledge Library, online optimizer functional components, etc., by reverse retrieval of operating parameter control values, can achieve the best control values of key process parameters under current working conditions, by solving the problem of manually adjusting parameters based on experience in the past and reducing duplication. Achieve indirect benefits through tedious workload and other methods.
However, the boundaries of intelligent manufacturing in the field of tyres suppliers in thailand are relatively blurred. As early as the end of the 20th century and the beginning of the 21st century, major foreign-funded tire companies have begun to promote automated production models, such as Michelin C3M technology, Continental MMP technology, Goodyear IMPACT technology, Bridgestone ACTAS technology and Pirelli MIRS technology. At this time.
Therefore, as far as this concept is concerned, automated production in the field of thai manufacturers of tyre actually started earlier.
However, when it comes to the application of concepts such as the Internet of Things and big data under the concept of intelligent manufacturing, since foreign-funded enterprises established factories relatively early, the presentation of new intelligent manufacturing concepts is affected by the company’s strategy and focus and is incomplete.
Since 2016, smart equipment has continued to emerge, robots, AGVs, RFID sensors, etc. have been expanded in various processes, and software such as ERP and MES have been gradually promoted, all of which indicate that thai manufacturers of tyre production is gradually moving closer to smart manufacturing. However, it must be admitted that the degree of intelligence and application levels of different companies vary greatly.
At the same time, because the concept of intelligent manufacturing itself is relatively large, when discussing the substantial improvement of intelligent manufacturing to the company, we should not only consider the design of intelligent manufacturing itself, but need to pay specific attention to the specific optimization and essence of intelligent manufacturing in the company’s process flow. Improvement of sexual productivity.
As a new blood in the thailand tyre factory, the company attached great importance to the intelligent construction of factories at the beginning of its development, and has now become a leader in intelligent manufacturing in the entire industry.
The Thailand factory built in 2016 was constructed entirely in accordance with the smart factory construction model. At present, the entire factory has fully realized an intelligent layout, which is directly reflected in the improvement of the factory’s production efficiency.
The company makes full use of the advantages of big data analysis, artificial intelligence algorithms, intelligent logistics and other information in intelligent manufacturing, and implements five intelligent manufacturing aspects of “automation, informatization, intelligence, digitization & visualization, and traceability” throughout the production process. The core concept is to integrate all aspects of the tire production process including mixing, components, molding, vulcanization, quality inspection, and warehousing through automatic production scheduling, process control optimization, automatic material diagnosis and monitoring, online quality monitoring and process management, automatic logistics scheduling, etc. The company adopted traditional methods and created an industrial Internet and manufacturing Internet of Things system exclusive to the company.
Specifically, the company introduces intelligent manufacturing into the tire production process:
Realize the “automation” of production through automated production equipment and industrial Internet technology; realize the “informatization” of production with the help of modern sensing technology and big data analysis technology; This will then enable “digitization” and “visualization” of production process control; and achieve product “traceability” through barcode identification.
Among these five methods, effective automated production processes and product information collection and processing are the most important.
The former puts forward higher requirements on the company’s production technology, while the latter requires the company to have a deeper understanding and application ability of intelligent manufacturing technology.
During the production process, the system automatically transmits the production plan to the production equipment, monitors the operation status of the equipment in real time, and feeds back the execution status of the production plan to the on-site dashboard to ensure that the equipment is executed as planned.
At the same time, the system can transmit optimal production process parameters to on-site equipment to avoid manual input errors.
In addition, logistics scheduling, automatic material handling, and automatic sorting, classification, and delivery of finished products can be managed uniformly using system interconnection.
